Calculate bending force
Approximate calculation formula of bending machine pressure: P = 650ssl / V
P: bending machine pressure (KN)
L: plate width (m)
s: plate thickness (mm)
V: lower die opening (mm)
reference data: Bronze (soft): 0.5p stainless steel: 1.5p
Aluminum (soft): 0.5p chromium molybdenum steel: 2.0P
Bending force calculation formula: P = 650 × S × S × L / V (tensile strength = 450N / mm ~ 2)
P -- bending force (KN)
s -- plate thickness (mm)
L -- plate width (m)
V -- lower die groove width (mm), generally 8 times of plate thickness. For more than 10 thick plates, V is usually 10 times the thickness of the plate
under the pressure of the upper die or the lower die of the bending machine, the sheet metal first goes through elastic deformation, and then enters into plastic deformation. At the beginning of plastic bending, the sheet metal is free bending
with the pressure of the upper die or lower die on the sheet metal, the sheet metal and the inner surface of the V-shaped groove of the lower die are graally close, and the curvature radius and bending arm are graally smaller. Continue to press until the end of the stroke, so that the upper and lower die and the sheet metal are close to each other at three points, and a V-shaped bending is completed
extended data:
large fillet should be made at sharp bend to prevent folding ring final forging. There should be two fulcrums on the lower die to support the blank before bending. The height of these two points should enable the blank to be placed horizontally
When the blank is bent in the die groove, the control position of the stop table should be made at the end of the bending die groove. Transverse arc pits should be made on the protruding part of the die groove for the positioning of the blank. The depth of the pits is HL ~ (0.1 ~ 02) H (H is the depth of the corresponding part of the die groove). The die groove should have a proper slope, so that the blank can be easily taken out from the die groove after bending and the operation is convenient40t / 2200 or 63T / 2500 is OK. 40t / 2200, 37000, 63T / 2500, 50000
formula: tensile strength × Square of plate thickness × Bending length ÷ Width of lower die × 1+4 × Plate thickness Z ÷ Width of lower die) = required pressure (unit: KN)
tensile strength Al: RM = 200-300
MS: RM = 370-450
SS: RM = 650-700
so the required pressure of bending machine is: 450 × three × three × one point two ÷ eighteen × 1+4 × three ÷ 18) In the beginning of plastic bending, the sheet metal is free bending. With the pressure of the upper die or the lower die, the sheet metal will undergo elastic deformation, and then enter into plastic deformation, The sheet metal and the inner surface of the V-groove of the lower die are graally close, and the curvature radius and bending arm are graally smaller. Continue to press until the end of the stroke, so that the upper and lower die and the sheet metal are close to each other at three points. At this time, a V-bending is completed, which is commonly known as bending
