How to calculate the forming force of round bar
calculation of punching force
in blanking process, punching force refers to the general term of
, unloading force, pushing force and pushing force. Punching force is the main basis for selecting
and also the necessary data for die design<
1.
calculation
is the pressure exerted on the sheet by the punch in the blanking process, which changes with the depth of the punch into the material. The blanking force F can be calculated as follows:
F = KLT τ
where f -- blanking force, N
k -- coefficient; Considering the wear of
cutting edge, fluctuation of clearance between punch and die (variation or uneven distribution of values), lubrication, variation of
and thickness tolerance and other factors,
is generally set as 1.3
L -- total length of blanking periphery, mm
T -- material thickness, mm< br /> τ—— Material
, MPa
when
cannot be found τ It can be used
σ B substitute τ, In this case, the approximate calculation method of k = 1 is adopted. That is,
F = Lt σ B
where σ B -- material
, MPa
2. Calculation of unloading force, pushing force and pushing force
after blanking, the force required to scrape the material from the punch is called unloading force; The force required to push the part or scrap from the die is called pushing force; The force required to eject the part from the die is called ejecting force. In the actual proction, it is generally calculated as follows:
unloading force F = k unloading f punching
pushing force F = NK pushing f punching
pushing force F = k jacking f punching
where f punching -- blanking force, N
k unloading - unloading force coefficient, whose value is shown in the table
k push -- push force coefficient, whose value is shown in the table
k top -- the force coefficient of the top part, whose value is shown in the table
n -- the quantity of parts or scrap accumulated in the die (n = H / T); H is the height of the straight edge; T is the material thickness.
I know this, I hope it can be useful to you
stamping forming
this technology uses punch and die to proce the required shape. The punch press can be mechanical transmission or hydraulic transmission, but it is better to use hydraulic transmission when deep drawing, because the hydraulic punch press can provide full load pressure on the whole stroke
the vast majority of traditional technologies can be used for stainless steel stamping, but don't forget that the force required for stamping stainless steel is 60% greater than that for stamping low carbon steel. Obviously, the press frame should be able to withstand such a large force. Moreover, it is very important to solve the scratch, especially the scratch caused by high friction and high temperature when stamping stainless steel. The commonly used soap or emulsion is not effective and should be consulted. If oil containing extra high pressure (EP) additive is used, the additive should be removed after stamping because it can cause corrosion
e to the high cost of mold processing, this technology is only used in mass proction.
Blanking force is the pressure exerted by the punch on the sheet metal in the blanking process. It changes with the depth of the punch into the material (punch stroke). Generally speaking, the blanking force refers to the maximum value of the blanking force, which is one of the important basis for selecting the press and designing the die. When blanking with ordinary flat edge die, the blanking force F is generally calculated as follows:

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