Chain plate deviation of plate feeder
Publish: 2021-04-30 17:26:06
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2. The st at the exit of crusher equipment is very serious, and the block and powder materials from crusher directly affect the ore conveyor belt. Some substances splash or roll on the ground, and a thick layer of materials is accumulated on the ground. Part of powder materials are in the air, which brings a lot of inconvenience to proction. In this process, the material enters the plate feeder and the plate feeder enters tkpc20. And a hammer crusher, the crusher directly exports ore to the belt machine. Due to the crusher proction capacity is very large, 600 tons per hour, export logistics is also very large, resulting in st and splash
our analysis shows that the root cause of the above phenomenon is the mping caused by the lack of buffer in octagonal flow. Therefore, the following improvements can be made: a temporary garbage can is established between the crusher outlet and the ore belt, and the st collector is temporarily received. Between the temporary Ben, the belt and a valve. Then a material flow control valve is set in the valve. Setting temporary storage is to buffer the influence of large flowing materials; The material flow control valve can stabilize the export logistics; The st collector in the temporary warehouse can make part of the fine powder be treated in the early stage of the temporary storage, rece the outlet st, and also help to improve the service life of the belt. In this improvement, completely solved the st flying and material splashing point to the workshop proction and management, brought great convenience. In the process of crusher work, there may be some other problems, crusher common problems summary and troubleshooting, but also need to pay attention to time, provide crushing equipment efficiency.
our analysis shows that the root cause of the above phenomenon is the mping caused by the lack of buffer in octagonal flow. Therefore, the following improvements can be made: a temporary garbage can is established between the crusher outlet and the ore belt, and the st collector is temporarily received. Between the temporary Ben, the belt and a valve. Then a material flow control valve is set in the valve. Setting temporary storage is to buffer the influence of large flowing materials; The material flow control valve can stabilize the export logistics; The st collector in the temporary warehouse can make part of the fine powder be treated in the early stage of the temporary storage, rece the outlet st, and also help to improve the service life of the belt. In this improvement, completely solved the st flying and material splashing point to the workshop proction and management, brought great convenience. In the process of crusher work, there may be some other problems, crusher common problems summary and troubleshooting, but also need to pay attention to time, provide crushing equipment efficiency.
3. 1. Strictly control the feeding size to avoid jamming and blockage.
there is a formula for the design size of feeding port of jaw crusher: feeding port size = (1.1 ~ 1.25) * maximum particle size of raw material
many proction personnel do not understand it, and always take the measured feed port size as the maximum feed size. Therefore, the raw materials with large particle size exceeding the requirements become the culprit of blocking the cavity slot. Although it is not blocked repeatedly, the equipment will not operate normally for a long time every time. Therefore, strict control of raw material particle size is one of the most important preconditions to ensure the normal operation of jaw crusher
2. Strictly control the feeding amount to prevent the blockage caused by excessive feeding
many enterprises transform the silo blindly in order to improve the proction capacity, which often leads to excessive feeding
because the working principle of jaw crusher is half rhythm, if excessive materials are put in, the materials will not be broken in time, and the broken materials can not be eliminated in time, resulting in material jam. Therefore, the capacity of jaw crusher will be affected by material breaking and excessive feeding
3. Rhythm feeding, control feeding, ensure the normal operation of jaw crusher
at present, the crushing section of mineral processing enterprises is mostly fed by end chute, 2 / 3 of the whole feeder is even exposed outside the bin. Due to the remote feeding port, the feeder is completely changed into a vibrating chute, which not only has poor feeding speed, but also has serious wear. The best feeding position of the feeder should be in the range of 1 / 3 of the top of the equipment, but vertical feeding is strictly prohibited to prevent the equipment from losing its vibration ability or affecting the conveying effect
4. Adjust the angle of the feeder, make full use of the screening function of the feeder to achieve pre screening
vibrating feeder often has grate bar, which has some screening functions. However, in practical application, e to the amplitude, feeding angle and other reasons, it is easy to block the grate bar in the screening process, which makes it lose its original efficiency. In the face of this situation, many enterprises block the grate bar with steel plate and turn it into a plate feeder
in fact, the grate bar of vibrating feeder can play an extremely obvious role when it is properly adjusted. It is the best way to improve the overall flow rate by adjusting the amplitude and the angle of the feeder and fully releasing the screening function of the feeder< The processing capacity of jaw crusher is determined by adjusting the discharge port and bite angle of jaw crusher to increase the processing capacity of the equipment to the maximum. The jaw crusher is often used as coarse crushing equipment, the size of its discharge port should be based on the optimal feed size of two-stage crushing, and the size of discharge port should not be arbitrarily increased or reced
the bite angle (the angle between the movable jaw plate and the fixed jaw plate) needs to be adjusted strictly, generally in the range of 17 ~ 26 degrees (subject to the actual situation).
there is a formula for the design size of feeding port of jaw crusher: feeding port size = (1.1 ~ 1.25) * maximum particle size of raw material
many proction personnel do not understand it, and always take the measured feed port size as the maximum feed size. Therefore, the raw materials with large particle size exceeding the requirements become the culprit of blocking the cavity slot. Although it is not blocked repeatedly, the equipment will not operate normally for a long time every time. Therefore, strict control of raw material particle size is one of the most important preconditions to ensure the normal operation of jaw crusher
2. Strictly control the feeding amount to prevent the blockage caused by excessive feeding
many enterprises transform the silo blindly in order to improve the proction capacity, which often leads to excessive feeding
because the working principle of jaw crusher is half rhythm, if excessive materials are put in, the materials will not be broken in time, and the broken materials can not be eliminated in time, resulting in material jam. Therefore, the capacity of jaw crusher will be affected by material breaking and excessive feeding
3. Rhythm feeding, control feeding, ensure the normal operation of jaw crusher
at present, the crushing section of mineral processing enterprises is mostly fed by end chute, 2 / 3 of the whole feeder is even exposed outside the bin. Due to the remote feeding port, the feeder is completely changed into a vibrating chute, which not only has poor feeding speed, but also has serious wear. The best feeding position of the feeder should be in the range of 1 / 3 of the top of the equipment, but vertical feeding is strictly prohibited to prevent the equipment from losing its vibration ability or affecting the conveying effect
4. Adjust the angle of the feeder, make full use of the screening function of the feeder to achieve pre screening
vibrating feeder often has grate bar, which has some screening functions. However, in practical application, e to the amplitude, feeding angle and other reasons, it is easy to block the grate bar in the screening process, which makes it lose its original efficiency. In the face of this situation, many enterprises block the grate bar with steel plate and turn it into a plate feeder
in fact, the grate bar of vibrating feeder can play an extremely obvious role when it is properly adjusted. It is the best way to improve the overall flow rate by adjusting the amplitude and the angle of the feeder and fully releasing the screening function of the feeder< The processing capacity of jaw crusher is determined by adjusting the discharge port and bite angle of jaw crusher to increase the processing capacity of the equipment to the maximum. The jaw crusher is often used as coarse crushing equipment, the size of its discharge port should be based on the optimal feed size of two-stage crushing, and the size of discharge port should not be arbitrarily increased or reced
the bite angle (the angle between the movable jaw plate and the fixed jaw plate) needs to be adjusted strictly, generally in the range of 17 ~ 26 degrees (subject to the actual situation).
4.
The function of lubrication system is to continuously supply oil to the friction surface of moving parts to form a thin layer of lubricating oil film, so as to avoid the adverse consequences such as wear and heat caused by direct friction between parts and increase the movement resistance. It has the following functions
Lubrication: lubricating oil can make the moving parts form oil film contact, rece the friction resistance and power loss, and rece the wear of parts② cleaning function: the circulating oil will wash away the metal particles which fall off from the friction, so as to prevent the formation of abrasive between the parts and aggravate the wear
(3) heat dissipation: the circulating oil takes away 6% - 14% of the heat generated by friction, and prevents the moving parts from burning e to too high temperature rise (4) sealing function: the oil film formed by lubricating oil between piston ring and cylinder wall can play a certain sealing function and rece air leakage. ⑤ Antirust effect: the lubricating oil film adsorbs on the metal surface, separating the air and water, playing the role of antirust and anti-corrosion
5. Practice summary of Laigang
the training in Laigang is coming to an end. Now I will make a systematic summary of my study in the past three months. This paper mainly introces the following key contents: brief introction of sintering workshop, start-up scheme of sintering workshop, maintenance start-up and stop operation, analysis and treatment of typical and common accidents, main contents of pyrotechnics and other posts, new sintering process, etc<
I. Introction of sintering workshop
Fig. 1 shows the whole picture of sintering workshop
Fig. 1 sintering proction is a process of exhaust sintering, that is, mixing ore, flux, fuel, st ash and return ore according to a certain proportion, adding appropriate amount of water, mixing and pelleting by mixer, laying on sintering trolley, and igniting under a certain negative pressure, The whole sintering process is carried out from top to bottom under 9.8-17.0 kPa negative pressure
the sintering workshop includes mixing system, cooling system, main exhaust system, fuel crushing system, finished proct screening system, st removal and bulk material system, etc. Laiwu Steel 265m2 sintering machine is a 3200m-179; Supporting system of new blast furnace. The designed utilization coefficient is 1.25 T / h.m2, the calendar operation rate of equipment is 92%, and the annual output of high basicity sinter is 4.3821 million tons. The main equipment is 148 pieces of 5 × one point five × 72m single trolley, 520 M2 annular cooling trolley (equipped with 5 fans for sectional air blowing), 2 mixers, 2 sets of North-South screening systems (the screen mesh is divided into 5, 10 and 20mm levels), etc<
Fig. 2 sintering process
Fig. 2, sintering process introction: proportioning (blending ore + fuel + quicklime dolomite + st ash + return ore) → primary mixer (blending) → secondary mixer (pelletizing) → mixing silo, Bedding material (10-20 mm) → sintering trolley → negative pressure ignition sintering (2 rows of 27 burners in total) → look around cooler (speed ratio to trolley is 1.25) → plate feeder (made of steel plate to prevent grinding damage and prolong service life) → screening system (one screen 20 mm, two screens 5 mm, three screens 10 mm) → to blast furnace slow storage through Z8< Second, sintering workshop start-up plan
first of all, preparation must be made before start-up. Personnel (commander and operator) must be in place; Safety (gas and fire fighting, etc.) must be qualified; Energy supply (water, electricity, gas and raw materials) must be stable and reliable< After the preparation work is completed, the start-up is divided into four steps:
I) single equipment commissioning: through clearance operation and continuous operation, check whether the single equipment can achieve all the functions required by the design under no-load
2) equipment linkage test run: it can be divided into single linkage test run and large linkage test run. The purpose is to assess the linkage requirements required by equipment proction and ensure the reliability and safety of equipment operation< (3) cold load test: at this time, there is no need to ignite and sinter, just check whether the material flow is smooth in the main process, and test the total processing time of the whole process. Let the material fill the chute and funnel of each part to form a dead material protective layer. The reliability of equipment, program and interlock is further tested by cold continuous operation. And can adjust the parameters of equipment and instrument< (4) thermal load test run: the test run is prepared for formal proction, including whether the fuel crushing system can supply qualified fuel in time and meet the process requirements, the accuracy of batching scale and water meter of mixing system, the igniter effect of sintering cooling system, the adjustment of thermal expansion gap and process parameters of trolley, and the smoothness of finished proct screening system
since there is no bedding material in the new workshop, it is necessary to start without bedding material. At this time, it is very easy to stick to the trolley accident. The key points of preventing sticking to the trolley are as follows: 1. The sintering machine material layer should be controlled at 650-700mm, and the pressing operation should not be carried out. 2. Properly rece the fuel ratio (coal ratio reced by 0.2-0.4). 3. The nine roller speed should be reced to prevent the large particle fuel from reaching the bottom of the bed. 4. The sintering end point is controlled at the last air box of the tail, and there is 10-20 mm raw material in the tail section. 5. A special person shall be assigned at the tail of the machine to deal with the sticky material found on the trolley in time (cold water can be applied to the castor bar of the second floor trolley, and the trolley can be vibrated). 6. Ensure the normal operation of the five blowers< During the three-month internship, I have experienced two overhauls (one is the planned overhaul on September 25, and the other is the unplanned overhaul on October 24). The shutdown operation and overhaul key points are summarized as follows:
shutdown: 1. Inform the raw materials in advance to cut off, central control to stop the batching system (emergency stop type), and the 1H-1 belt will stop automatically when the material is empty. 2. Stop mixing system (forward stop type), primary mixer, 2h-1 belt, secondary mixer and Z4 belt stop with empty material in turn, the whole process is about 25 minutes. When parking, a special person should be assigned here to pay close attention to the moisture change in the mixer and adjust the water addition in time. And for the convenience of maintenance and cleaning after stopping, the belt to be replaced and the mixer to be cleaned should be stopped at the designated position. 3. Because the mixing bin is not feeding at this time, the material level of the bin will slowly decrease. Depending on the material level of the mixing bin, graally rece the machine speed so that the material can be spread over the trolley and the mixing bin can be emptied. 4. After the mixture bin is emptied, stop the nine rollers and round rollers, and turn off the gas after the charging trolley goes out of the ignition furnace (first, the central control adjusts the small gas valve, and then the ball valve and pull rod valve are closed on site in turn, the central control closes the gas shut-off valve and regulating valve, opens the gas pipe end to release, carries out nitrogen purging, and turns off the gas eye valve to seal the gas). 5. Turn off the flap valve of the lower air box of the trolley in turn with the unloading trolley. At this time, the mixing system can be opened to enter the mixing bin, and the return ore can be used as a stepping stone to clean the upper part of the bin, so as to ensure the safety of personnel and prevent falling down the bottom of the bin. 6. When the trolley is empty, the sintering machine and the annular cooler stop the sintering trolley without linkage, and open the cooling air valve to cool the trolley, so as to achieve the purpose of cooling and rapid maintenance of the trolley. 7. Stop the ring cooler after the feed passes through the ring cooler, and stop the blower after more than ten minutes. 8. Stop the screening system after the screening of sinter. The on-site personnel set the switch on the operation post to the zero position. 9. Shut down the water pump, st removal and main exhaust fan after the air valve is opened to the minimum (12%) for one hour. 10. When the power is cut off and the maintenance is carried out, the lighting voltage used for maintenance must be safety voltage. The parking is finished
the main contents of maintenance are: 1. Replace the idler, replace the belt; 2. Clean the mixer and mixing bin; 3. Change the trolley and arrange the castor strips; 4. Maintain the fan and finished proct equipment
driving: 1. Inform the on-site personnel to prepare for driving and pay attention to safety. 2. When the power is on, the operator will turn the switch to the automatic position. 3. Start the water pump. 4. Start the main exhaust fan (two fans are started at intervals of about 20 minutes, and the damper is fully closed when starting). 5. Start ignition fan and combustion fan. 6. Nitrogen cleaning, gas introction and blasting experiment (see Annex 1 for details). After qualified, ignite the ignition burners on both sides. 7. Start the ring cooling blower (when starting, the damper is fully closed, and 5 sets are started one by one), and start the st removal system. 8. Start the finished proct screening system. 9. Open bulk material system. 10. Set the ratio, moisture content, machine speed and other process parameters to start mixing. 11. Add water according to the situation of the material into the mixer to prevent wet material and dry material. 12. When the material level in the mixing bin reaches 20-30, open the round roller, nine roller, bedding material and mixture, and drive the sintering trolley (the machine speed starts to slow down about 1.5m / min). 13. Synchronize with 12 to ignite the main burner. The gas and air flow increases slowly, and the air coal ratio is 4.7. 14. Pneumatic ash conveying system. The fuel crushing system is a separate part, depending on the level of fuel bunker. So far, the driving is over< 4. Analysis and treatment of typical and common accidents
1. Change the trolley
1. If the pyrotechnics find that the trolley wheel is damaged, the trolley baffle or heat insulation pad is damaged, and the trolley must be replaced, the workshop, central control and maintenance personnel shall be informed immediately. 2. Determine the number of the broken trolley at the head and tail of the machine. 3. When the crown block is in place, the spare trolley and necessary tools shall be prepared and placed at the rear of the machine. 4. When the trolley needs to be changed to pass through the round roller distributor, stop the round roller so that the trolley needs to be changed and the front and rear half of the trolley does not distribute. 5. By speeding up the speed or recing the comprehensive feeding amount in advance, the material level of the mixing bin is controlled at the low limit. 6. When the car needs to be changed out of the ignition furnace, close and open the flap valve of the bellows in turn to rece air leakage. 7. When the truck needs to be changed and it is close to the 21 ° bellows, the mixing system shall be stopped in advance. As far as possible, the mixing silo shall be discharged to prevent material sticking. 8. Stop at the left and right of 22 ° bellows and close several bellows flap valves nearby. 9. At the same time, the gas volume should be reced, as long as the fire can burn. 10. The crane hoists the broken trolley away (at this time, the castor bar is needed to block the wheels of the front and rear trolley) and replaces it with the standby trolley. 11. Turn up gas, start mixing, roll and trolley
2. Replace the castor bar
1. When it is found at the head and tail of the initiating explosive device or judged by the central control through the computer screen, confirm on site. 2. Prepare new castor strips and put them on the machine head. 3. Because it takes 100 minutes for the trolley to turn around, confirm the number of the trolley first, wait for it to turn to the head, stop the trolley, turn down the gas, and rece the total feeding amount a few minutes in advance. 4. Pull out the pressing block and plug of castor bar, and install the castor bar again. 5. Start up, turn on the gas, and the feeding quantity returns to normal
3. Red run material treatment
Red run material refers to the situation that the material is not fully burned on the sintering trolley and continues to burn when it falls onto the annular cooler (out of the annular cooling flue gas hood). At this time, 1. The speed of the circular cooler should be reced appropriately to make the sinter get more cooling time, but the ratio of the speed of the circular cooler to the speed of the trolley should not be less than 1.25. The speed of annular cooler should not be lower than 200R / min. 2. Turn on the tap at the curved rail to draw water for the material layer of the ring cooling car, and pay attention to the amount of water, because too much water will have a negative impact on the sinter pulverization performance. 3. Adjust the speed of plate feeder properly to prevent red ore from burning Z3 belt. 4. When there is still red material, you can also draw water on Z3. 5. At this time, the return ore will increase, so it is necessary to prevent the return ore fluctuation from affecting the second round fluctuation. 6. Analyze and summarize the cause of the accident in time
4. Wet material handling of the primary mixer
1. Turn off the water adding switch of the secondary mixer immediately. 2. Find out the reason and adjust the moisture rate setting value in time to ensure the moisture stability. 3. The tail of 2h-1 machine is marked to prevent the belt from pressing material e to excessive moisture. 4. According to the wet material time to rece the amount of comprehensive feeding, the longer the time, the greater the range. 5. Speed up the sintering trolley appropriately, control the lower limit of the material level of the mixing bin as far as possible, and prevent the wet material from entering the bin. 6. Bottom layer sintering. 7. The unloading level should also be kept low to prevent material sticking. 8. Wet material can't be put into the bedding material to prevent adhesion
5. Belt deviation adjustment
when belt deviation occurs, after the belt contacts the deviation detector, the deviation of the contact roller of the deviation detector reaches 30% °， The micro switch in the detector acts to stop the belt conveyor in linkage operation. 1. Generally, the head pulley is not adjusted when the belt deviates. When the belt deviates at the tail, the tail pulley is adjusted according to the forward direction of the belt. 2. When the belt deviates from the outer side of the upper idler, the upper idler frame moves according to the belt forward direction (the standing side is the inner side). 3. When the belt deviates from the outer side of the upper idler, the upper idler shall be adjusted in the opposite direction of the forward direction. 4. When the belt is too thin or stretched and deviates, adjust the tensioning device. 5. Due to improper cementation, re cementation is needed
6. Operation in case of coal breaking
1. Find out the reasons in time, such as the weighing belt slipping, no feeding, blanking funnel blocked, and deal with and adjust in time. 2. When the material is ready to leave the ring cooler, the comprehensive feeding amount is greatly reced. 3. When the plate feeder is discharged, the sintering rate is greatly reced
the training in Laigang is coming to an end. Now I will make a systematic summary of my study in the past three months. This paper mainly introces the following key contents: brief introction of sintering workshop, start-up scheme of sintering workshop, maintenance start-up and stop operation, analysis and treatment of typical and common accidents, main contents of pyrotechnics and other posts, new sintering process, etc<
I. Introction of sintering workshop
Fig. 1 shows the whole picture of sintering workshop
Fig. 1 sintering proction is a process of exhaust sintering, that is, mixing ore, flux, fuel, st ash and return ore according to a certain proportion, adding appropriate amount of water, mixing and pelleting by mixer, laying on sintering trolley, and igniting under a certain negative pressure, The whole sintering process is carried out from top to bottom under 9.8-17.0 kPa negative pressure
the sintering workshop includes mixing system, cooling system, main exhaust system, fuel crushing system, finished proct screening system, st removal and bulk material system, etc. Laiwu Steel 265m2 sintering machine is a 3200m-179; Supporting system of new blast furnace. The designed utilization coefficient is 1.25 T / h.m2, the calendar operation rate of equipment is 92%, and the annual output of high basicity sinter is 4.3821 million tons. The main equipment is 148 pieces of 5 × one point five × 72m single trolley, 520 M2 annular cooling trolley (equipped with 5 fans for sectional air blowing), 2 mixers, 2 sets of North-South screening systems (the screen mesh is divided into 5, 10 and 20mm levels), etc<
Fig. 2 sintering process
Fig. 2, sintering process introction: proportioning (blending ore + fuel + quicklime dolomite + st ash + return ore) → primary mixer (blending) → secondary mixer (pelletizing) → mixing silo, Bedding material (10-20 mm) → sintering trolley → negative pressure ignition sintering (2 rows of 27 burners in total) → look around cooler (speed ratio to trolley is 1.25) → plate feeder (made of steel plate to prevent grinding damage and prolong service life) → screening system (one screen 20 mm, two screens 5 mm, three screens 10 mm) → to blast furnace slow storage through Z8< Second, sintering workshop start-up plan
first of all, preparation must be made before start-up. Personnel (commander and operator) must be in place; Safety (gas and fire fighting, etc.) must be qualified; Energy supply (water, electricity, gas and raw materials) must be stable and reliable< After the preparation work is completed, the start-up is divided into four steps:
I) single equipment commissioning: through clearance operation and continuous operation, check whether the single equipment can achieve all the functions required by the design under no-load
2) equipment linkage test run: it can be divided into single linkage test run and large linkage test run. The purpose is to assess the linkage requirements required by equipment proction and ensure the reliability and safety of equipment operation< (3) cold load test: at this time, there is no need to ignite and sinter, just check whether the material flow is smooth in the main process, and test the total processing time of the whole process. Let the material fill the chute and funnel of each part to form a dead material protective layer. The reliability of equipment, program and interlock is further tested by cold continuous operation. And can adjust the parameters of equipment and instrument< (4) thermal load test run: the test run is prepared for formal proction, including whether the fuel crushing system can supply qualified fuel in time and meet the process requirements, the accuracy of batching scale and water meter of mixing system, the igniter effect of sintering cooling system, the adjustment of thermal expansion gap and process parameters of trolley, and the smoothness of finished proct screening system
since there is no bedding material in the new workshop, it is necessary to start without bedding material. At this time, it is very easy to stick to the trolley accident. The key points of preventing sticking to the trolley are as follows: 1. The sintering machine material layer should be controlled at 650-700mm, and the pressing operation should not be carried out. 2. Properly rece the fuel ratio (coal ratio reced by 0.2-0.4). 3. The nine roller speed should be reced to prevent the large particle fuel from reaching the bottom of the bed. 4. The sintering end point is controlled at the last air box of the tail, and there is 10-20 mm raw material in the tail section. 5. A special person shall be assigned at the tail of the machine to deal with the sticky material found on the trolley in time (cold water can be applied to the castor bar of the second floor trolley, and the trolley can be vibrated). 6. Ensure the normal operation of the five blowers< During the three-month internship, I have experienced two overhauls (one is the planned overhaul on September 25, and the other is the unplanned overhaul on October 24). The shutdown operation and overhaul key points are summarized as follows:
shutdown: 1. Inform the raw materials in advance to cut off, central control to stop the batching system (emergency stop type), and the 1H-1 belt will stop automatically when the material is empty. 2. Stop mixing system (forward stop type), primary mixer, 2h-1 belt, secondary mixer and Z4 belt stop with empty material in turn, the whole process is about 25 minutes. When parking, a special person should be assigned here to pay close attention to the moisture change in the mixer and adjust the water addition in time. And for the convenience of maintenance and cleaning after stopping, the belt to be replaced and the mixer to be cleaned should be stopped at the designated position. 3. Because the mixing bin is not feeding at this time, the material level of the bin will slowly decrease. Depending on the material level of the mixing bin, graally rece the machine speed so that the material can be spread over the trolley and the mixing bin can be emptied. 4. After the mixture bin is emptied, stop the nine rollers and round rollers, and turn off the gas after the charging trolley goes out of the ignition furnace (first, the central control adjusts the small gas valve, and then the ball valve and pull rod valve are closed on site in turn, the central control closes the gas shut-off valve and regulating valve, opens the gas pipe end to release, carries out nitrogen purging, and turns off the gas eye valve to seal the gas). 5. Turn off the flap valve of the lower air box of the trolley in turn with the unloading trolley. At this time, the mixing system can be opened to enter the mixing bin, and the return ore can be used as a stepping stone to clean the upper part of the bin, so as to ensure the safety of personnel and prevent falling down the bottom of the bin. 6. When the trolley is empty, the sintering machine and the annular cooler stop the sintering trolley without linkage, and open the cooling air valve to cool the trolley, so as to achieve the purpose of cooling and rapid maintenance of the trolley. 7. Stop the ring cooler after the feed passes through the ring cooler, and stop the blower after more than ten minutes. 8. Stop the screening system after the screening of sinter. The on-site personnel set the switch on the operation post to the zero position. 9. Shut down the water pump, st removal and main exhaust fan after the air valve is opened to the minimum (12%) for one hour. 10. When the power is cut off and the maintenance is carried out, the lighting voltage used for maintenance must be safety voltage. The parking is finished
the main contents of maintenance are: 1. Replace the idler, replace the belt; 2. Clean the mixer and mixing bin; 3. Change the trolley and arrange the castor strips; 4. Maintain the fan and finished proct equipment
driving: 1. Inform the on-site personnel to prepare for driving and pay attention to safety. 2. When the power is on, the operator will turn the switch to the automatic position. 3. Start the water pump. 4. Start the main exhaust fan (two fans are started at intervals of about 20 minutes, and the damper is fully closed when starting). 5. Start ignition fan and combustion fan. 6. Nitrogen cleaning, gas introction and blasting experiment (see Annex 1 for details). After qualified, ignite the ignition burners on both sides. 7. Start the ring cooling blower (when starting, the damper is fully closed, and 5 sets are started one by one), and start the st removal system. 8. Start the finished proct screening system. 9. Open bulk material system. 10. Set the ratio, moisture content, machine speed and other process parameters to start mixing. 11. Add water according to the situation of the material into the mixer to prevent wet material and dry material. 12. When the material level in the mixing bin reaches 20-30, open the round roller, nine roller, bedding material and mixture, and drive the sintering trolley (the machine speed starts to slow down about 1.5m / min). 13. Synchronize with 12 to ignite the main burner. The gas and air flow increases slowly, and the air coal ratio is 4.7. 14. Pneumatic ash conveying system. The fuel crushing system is a separate part, depending on the level of fuel bunker. So far, the driving is over< 4. Analysis and treatment of typical and common accidents
1. Change the trolley
1. If the pyrotechnics find that the trolley wheel is damaged, the trolley baffle or heat insulation pad is damaged, and the trolley must be replaced, the workshop, central control and maintenance personnel shall be informed immediately. 2. Determine the number of the broken trolley at the head and tail of the machine. 3. When the crown block is in place, the spare trolley and necessary tools shall be prepared and placed at the rear of the machine. 4. When the trolley needs to be changed to pass through the round roller distributor, stop the round roller so that the trolley needs to be changed and the front and rear half of the trolley does not distribute. 5. By speeding up the speed or recing the comprehensive feeding amount in advance, the material level of the mixing bin is controlled at the low limit. 6. When the car needs to be changed out of the ignition furnace, close and open the flap valve of the bellows in turn to rece air leakage. 7. When the truck needs to be changed and it is close to the 21 ° bellows, the mixing system shall be stopped in advance. As far as possible, the mixing silo shall be discharged to prevent material sticking. 8. Stop at the left and right of 22 ° bellows and close several bellows flap valves nearby. 9. At the same time, the gas volume should be reced, as long as the fire can burn. 10. The crane hoists the broken trolley away (at this time, the castor bar is needed to block the wheels of the front and rear trolley) and replaces it with the standby trolley. 11. Turn up gas, start mixing, roll and trolley
2. Replace the castor bar
1. When it is found at the head and tail of the initiating explosive device or judged by the central control through the computer screen, confirm on site. 2. Prepare new castor strips and put them on the machine head. 3. Because it takes 100 minutes for the trolley to turn around, confirm the number of the trolley first, wait for it to turn to the head, stop the trolley, turn down the gas, and rece the total feeding amount a few minutes in advance. 4. Pull out the pressing block and plug of castor bar, and install the castor bar again. 5. Start up, turn on the gas, and the feeding quantity returns to normal
3. Red run material treatment
Red run material refers to the situation that the material is not fully burned on the sintering trolley and continues to burn when it falls onto the annular cooler (out of the annular cooling flue gas hood). At this time, 1. The speed of the circular cooler should be reced appropriately to make the sinter get more cooling time, but the ratio of the speed of the circular cooler to the speed of the trolley should not be less than 1.25. The speed of annular cooler should not be lower than 200R / min. 2. Turn on the tap at the curved rail to draw water for the material layer of the ring cooling car, and pay attention to the amount of water, because too much water will have a negative impact on the sinter pulverization performance. 3. Adjust the speed of plate feeder properly to prevent red ore from burning Z3 belt. 4. When there is still red material, you can also draw water on Z3. 5. At this time, the return ore will increase, so it is necessary to prevent the return ore fluctuation from affecting the second round fluctuation. 6. Analyze and summarize the cause of the accident in time
4. Wet material handling of the primary mixer
1. Turn off the water adding switch of the secondary mixer immediately. 2. Find out the reason and adjust the moisture rate setting value in time to ensure the moisture stability. 3. The tail of 2h-1 machine is marked to prevent the belt from pressing material e to excessive moisture. 4. According to the wet material time to rece the amount of comprehensive feeding, the longer the time, the greater the range. 5. Speed up the sintering trolley appropriately, control the lower limit of the material level of the mixing bin as far as possible, and prevent the wet material from entering the bin. 6. Bottom layer sintering. 7. The unloading level should also be kept low to prevent material sticking. 8. Wet material can't be put into the bedding material to prevent adhesion
5. Belt deviation adjustment
when belt deviation occurs, after the belt contacts the deviation detector, the deviation of the contact roller of the deviation detector reaches 30% °， The micro switch in the detector acts to stop the belt conveyor in linkage operation. 1. Generally, the head pulley is not adjusted when the belt deviates. When the belt deviates at the tail, the tail pulley is adjusted according to the forward direction of the belt. 2. When the belt deviates from the outer side of the upper idler, the upper idler frame moves according to the belt forward direction (the standing side is the inner side). 3. When the belt deviates from the outer side of the upper idler, the upper idler shall be adjusted in the opposite direction of the forward direction. 4. When the belt is too thin or stretched and deviates, adjust the tensioning device. 5. Due to improper cementation, re cementation is needed
6. Operation in case of coal breaking
1. Find out the reasons in time, such as the weighing belt slipping, no feeding, blanking funnel blocked, and deal with and adjust in time. 2. When the material is ready to leave the ring cooler, the comprehensive feeding amount is greatly reced. 3. When the plate feeder is discharged, the sintering rate is greatly reced
6. Fault category # 160; Fault number: 160; Description and description 160&# 160; The first part is about 160< br />A01 201 When the write pulse motor is started for master positioning, master cutting or master loading, the master positioning sensor still fails to switch to the start state&# 160; < br />A01 202 During the master positioning operation or at the beginning of plate making operation, the write pulse motor has started to rotate in the reverse direction, and the master positioning sensor still fails to switch to the off state&# 160; < br />A01 206 There is a timeout fault in plate making&# 160; < br />A01 211 When the machine is in standby mode, the master positioning sensor is activated&# 160; < br />A01 214 When the machine starts plate making, the master positioning sensor is started&# 160; < br />A01 215 The gate array writing pulse motor is not controlled properly (the motor does not stop within the set time)&# 160; < br />A02 509 In the master loading operation, when the printing drum rotates to a verification angle to detect whether the master exists on the printing drum, the master loading sensor is closed&# 160; < br />A04 303 When the plate unloading sensor detects at the roller angle of 120 degrees and 180 degrees, it is closed&# 160; < br />A04 314 Unloading failure&# 160; < br />A05 304 When the unloading action is completed, the unloading card sensor is started&# 160; < br />A05 312 When the plate making operation is started, the plate unloading sensor is in the start state&# 160; < br />A05 315 When the plate unloading box is placed in the machine, the plate unloading sensor is started&# 160; < br />A06 403 The upper and lower limit safety switch of the in tray is off&# 160; < br />A07 409 When the paper should reach the discharge sensor, it is still closed, and when the machine stops (the paper is empty), the paper sensor is blocked&# 160; < br />A07 412 When the machine detects the paper empty feeding fault, and the paper sensor rotates three times continuously in the printing cylinder, it is still in the conction state&# 160; < br />A07 413 When there is no paper at the paper sensor, the paper sensor detects the occlusion state The paper is too long< br />A07 418 When the start key is pressed to start printing, the paper sensor detects that it is blocked&# 160; < br />A07 429 Feed failure< br />A07 432 The paper sensor is blocked when the paper feeding is retried after the paper is empty&# 160; < br />A08 410 When the paper should reach the paper discharge sensor, or when the machine stops, the paper sensor detects that it is blocked&# 160; < br />A08 421 When the machine is printing long paper in ultra long feeding mode, the paper should be kept in the covered state when it leaves the paper sensor (the paper length exceeds 550 mm) &< br />A08 430 There is a paper jam on the printing cylinder&# 160; < br />A09 411 When the paper should leave the paper discharge sensor, the paper discharge sensor is still activated&# 160; < br />A09 417 Press the start button when the machine starts to operate, and the paper discharge sensor is still in the start state&# 160; < br />A09 431 Paper discharge failure< br />A10 102 There is a paper jam fault in the original alignment sensor< br />A10 103 There is a paper jam fault in the original input sensor&# 160; < br />A10 105 The original alignment sensor failed to detect the original&# 160; < br />A10 106 The original input sensor failed to detect the original&# 160; < br />A10 107 The original output sensor failed to detect the original&# 160; < br />A10 109 Due to the opening of the ADF unit, there is a problem in the paper feeding&# 160; < br />A10 162 When the ADF unit is used for plate making, the original is not detected in the ADF unit&# 160; < br />A16 525 Waiting to remove the waste plate on the printing cylinder. When starting plate making or plate setting operation, the cutter initial position switch is closed&# 160; < br />A17 209 Ask to reset the master A34 218) < br />B01 730 Magnetic card counter: no magnetic card&# 160; < br />B22 721 Although the "sorting strip" function has been started, there is no power supply to the sorter when the start key is pressed to start printing&# 160; < br />B22 727 When the Group-A signal is activated, the bysy signal stays at "L" for more than 7 seconds (when the sorting paper is discharged, the power of the classifier is switched off.)&# 160; < br />B23 722 Although the "strip sorting" function has been started, the classified strip is not detected when the start key is pressed to start printing&# 160; <
2009-4-26 21:12
reply
pjb1288
25 fans
2nd floor
B23 & 160; 723 There is not enough paper in the classifier to complete the classification&# 160; < br />B24 724 After starting the function of "sorting paper", press the start key to detect the blocking of sorting paper&# 160; < br />B24 725 When the Group-A signal is activated (note empty delivery fault), the classification note blocking detection signal is "H" within 1200 Ms&# 160; < br />B24 726 When the Group-A signal is started (note empty delivery failure), and the busy signal is switched from L to h (or "L" after 7 seconds), the classification note blocking detection signal is "L"&# 160; < br />B31 916 The network cable was not connected when the machine was started&# 160; < br />B32 917 Connection failure in the network&# 160; < br />B32 920 Fault detected by NIC NAK (negative message received)&# 160; < br />B33 931 Failed to discover DHCP server when DHCP started&# 160; < br />B34 919 The failure is detected by a locally connected printer&# 160; < br />C01 512 When a specific time limit of ink supply is executed, the ink sensor still fails to switch to the start state&# 160; < br />C01 563 Ink resie is zero&# 160; < br />C01 574 Ink was detected five times in a row on the same ink bottle&# 160; < br />C02 200 When transferring the master, the end of the master is detected 2 times in a 10 millisecond interval&# 160; < br />C02 240 The remaining amount of master paper is zero&# 160; < br />C02 253 No master is detected on the same master roll twice in succession&# 160; < br />C03 308 When the master compression motor starts and operates in the direction of master compression, it detects that the waste plate is full before the pulse count of the encoder sensor of the master compression motor reaches the verification value&# 160;&# 160; < br />C03 313 The scrap counter detects that the scrap box is full&# 160; < br />C04 402 The paper detection sensor is off (no paper on the in tray)&# 160; < br />D01 526 The printing drum is not placed in the machine (drum connection signal, drum safety switch and drum lock sensor are closed)&# 160; < br />D01 527 When the printing cylinder is placed into the machine, the connection signal of the printing cylinder is disconnected&# 160; < br />D01 528 When the printing cylinder is placed in the machine, the printing cylinder safety switch is off&# 160; < br />D01 529 When the printing cylinder is placed in the machine, the printing cylinder lock switch is off (more than 5 seconds)&# 160; < br />D01 530 When the safety switch of the printing cylinder is disconnected when the printing cylinder is pulled out, the connection signal of the printing cylinder does not switch to the off state within 5 seconds&# 160; < br />D02 532 The machine uses printing rollers that do not conform to specifications&# 160; < br />D03 533 Ink bottle set sensor to off state&# 160; < br />D04 534 The machine uses ink bottles that do not meet the specifications&# 160; < br />D04 560 No ink mark was detected on the ink bottle&# 160; < br />D04 561 Ink bottle communication failure (communication with ink bottle disturbed by noise)&# 160; < br />D04 562 Ink bottle information error&# 160; < br />D04 564 Inappropriate matching detected in ink bottle information&# 160; < br />D05 210 The master detection sensor is off No master detected) & 160< br />D07 310 The safety switch of waste plate box is off&# 160; < br />D08 224 There is no customized unit (both safety switch and lock sensor are off)&# 160; < br />D08 226 When the master making unit is set in place, the safety switch of the master making unit is still off&# 160; < br />D08 227 When the master making unit is set in place (5 seconds), the master making unit locking switch is still off&# 160; < br />D08 228 Even if the safety switch of the plate making unit is switched to the off state, when the plate making unit is connected from the machine, the plate making unit locking sensor is still activated&# 160; < br />D09 212 The plate making unit sets the sensor in the closed state (the optical path of the sensor is connected)&# 160; < br />D11 535 The front cover setting switch is off&# 160; < br />D13 9 The back cover setting switch is off&# 160; < br />D17 236 Incorrect master roll&# 160; < br />D17 237 No master roll detected&# 160; < br />D17 238 Master roll communication failure&# 160; < br />D17 239 Another unsuitable master roll was detected&# 160; <
2009-4-26 21:12
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pjb1288
25 fans
3rd floor
d17 & 160; 241 Mismatched information detected in master roll information&# 160;&# 160; < br />D18 522 The printing cylinder is ready to release (the coil is activated)&# 160; < br />D19 223 The master making unit is ready to release (the coil is in the start state)&# 160; < br />D22 540 Communication failure of roller circuit board (failed to read or write from roller circuit board)&# 160; < br />D22 542 Abnormal data on the roller circuit board&# 160; < br />E01 10 When the machine is powered on, the voltage of the lithium battery is lower than 2.5V If the power is insufficient, replace the lithium battery< br />E02 11 The master count reaches the set value for maintenance&# 160; < br />E02 12 The print count reaches the set value of maintenance call&# 160; < br />E02 22 The maintenance count in the drum reaches the set value of maintenance call&# 160; < br />F01 15 When the printing process starts, there is no master on the printing cylinder&# 160; < br />F02 18 When the printing process is started, the paper size used for printing cannot match the image on the cylinder&# 160; < br />F03 16 Use custom size paper to select multi side continuous writing&# 160; < br />F05 19 During plate making, the input printing quantity is less than the set minimum printing quantity&# 160; < br />F10 21 When the trial printing is selected and started, the paper size of the paper used for printing cannot match the size of the image on the cylinder&# 160; < br />F21 32 The next manuscript is not placed on the ADF unit for multi-faceted continuous writing&# 160; < br />F22 33 The next manuscript is not placed on the manuscript table for multi-faceted consecutive writing&# 160; < br />F37 50 When book mode is enabled and plate making is started, the original is placed on the ADF&# 160; < br />F50 910 Automatic process printing cannot be performed e to a link printer failure&# 160; < br />F54 923 The printer is not available e to the link
2009-4-26 21:12
reply
pjb1288
25 fans
2nd floor
B23 & 160; 723 There is not enough paper in the classifier to complete the classification&# 160; < br />B24 724 After starting the function of "sorting paper", press the start key to detect the blocking of sorting paper&# 160; < br />B24 725 When the Group-A signal is activated (note empty delivery fault), the classification note blocking detection signal is "H" within 1200 Ms&# 160; < br />B24 726 When the Group-A signal is started (note empty delivery failure), and the busy signal is switched from L to h (or "L" after 7 seconds), the classification note blocking detection signal is "L"&# 160; < br />B31 916 The network cable was not connected when the machine was started&# 160; < br />B32 917 Connection failure in the network&# 160; < br />B32 920 Fault detected by NIC NAK (negative message received)&# 160; < br />B33 931 Failed to discover DHCP server when DHCP started&# 160; < br />B34 919 The failure is detected by a locally connected printer&# 160; < br />C01 512 When a specific time limit of ink supply is executed, the ink sensor still fails to switch to the start state&# 160; < br />C01 563 Ink resie is zero&# 160; < br />C01 574 Ink was detected five times in a row on the same ink bottle&# 160; < br />C02 200 When transferring the master, the end of the master is detected 2 times in a 10 millisecond interval&# 160; < br />C02 240 The remaining amount of master paper is zero&# 160; < br />C02 253 No master is detected on the same master roll twice in succession&# 160; < br />C03 308 When the master compression motor starts and operates in the direction of master compression, it detects that the waste plate is full before the pulse count of the encoder sensor of the master compression motor reaches the verification value&# 160;&# 160; < br />C03 313 The scrap counter detects that the scrap box is full&# 160; < br />C04 402 The paper detection sensor is off (no paper on the in tray)&# 160; < br />D01 526 The printing drum is not placed in the machine (drum connection signal, drum safety switch and drum lock sensor are closed)&# 160; < br />D01 527 When the printing cylinder is placed into the machine, the connection signal of the printing cylinder is disconnected&# 160; < br />D01 528 When the printing cylinder is placed in the machine, the printing cylinder safety switch is off&# 160; < br />D01 529 When the printing cylinder is placed in the machine, the printing cylinder lock switch is off (more than 5 seconds)&# 160; < br />D01 530 When the safety switch of the printing cylinder is disconnected when the printing cylinder is pulled out, the connection signal of the printing cylinder does not switch to the off state within 5 seconds&# 160; < br />D02 532 The machine uses printing rollers that do not conform to specifications&# 160; < br />D03 533 Ink bottle set sensor to off state&# 160; < br />D04 534 The machine uses ink bottles that do not meet the specifications&# 160; < br />D04 560 No ink mark was detected on the ink bottle&# 160; < br />D04 561 Ink bottle communication failure (communication with ink bottle disturbed by noise)&# 160; < br />D04 562 Ink bottle information error&# 160; < br />D04 564 Inappropriate matching detected in ink bottle information&# 160; < br />D05 210 The master detection sensor is off No master detected) & 160< br />D07 310 The safety switch of waste plate box is off&# 160; < br />D08 224 There is no customized unit (both safety switch and lock sensor are off)&# 160; < br />D08 226 When the master making unit is set in place, the safety switch of the master making unit is still off&# 160; < br />D08 227 When the master making unit is set in place (5 seconds), the master making unit locking switch is still off&# 160; < br />D08 228 Even if the safety switch of the plate making unit is switched to the off state, when the plate making unit is connected from the machine, the plate making unit locking sensor is still activated&# 160; < br />D09 212 The plate making unit sets the sensor in the closed state (the optical path of the sensor is connected)&# 160; < br />D11 535 The front cover setting switch is off&# 160; < br />D13 9 The back cover setting switch is off&# 160; < br />D17 236 Incorrect master roll&# 160; < br />D17 237 No master roll detected&# 160; < br />D17 238 Master roll communication failure&# 160; < br />D17 239 Another unsuitable master roll was detected&# 160; <
2009-4-26 21:12
reply
pjb1288
25 fans
3rd floor
d17 & 160; 241 Mismatched information detected in master roll information&# 160;&# 160; < br />D18 522 The printing cylinder is ready to release (the coil is activated)&# 160; < br />D19 223 The master making unit is ready to release (the coil is in the start state)&# 160; < br />D22 540 Communication failure of roller circuit board (failed to read or write from roller circuit board)&# 160; < br />D22 542 Abnormal data on the roller circuit board&# 160; < br />E01 10 When the machine is powered on, the voltage of the lithium battery is lower than 2.5V If the power is insufficient, replace the lithium battery< br />E02 11 The master count reaches the set value for maintenance&# 160; < br />E02 12 The print count reaches the set value of maintenance call&# 160; < br />E02 22 The maintenance count in the drum reaches the set value of maintenance call&# 160; < br />F01 15 When the printing process starts, there is no master on the printing cylinder&# 160; < br />F02 18 When the printing process is started, the paper size used for printing cannot match the image on the cylinder&# 160; < br />F03 16 Use custom size paper to select multi side continuous writing&# 160; < br />F05 19 During plate making, the input printing quantity is less than the set minimum printing quantity&# 160; < br />F10 21 When the trial printing is selected and started, the paper size of the paper used for printing cannot match the size of the image on the cylinder&# 160; < br />F21 32 The next manuscript is not placed on the ADF unit for multi-faceted continuous writing&# 160; < br />F22 33 The next manuscript is not placed on the manuscript table for multi-faceted consecutive writing&# 160; < br />F37 50 When book mode is enabled and plate making is started, the original is placed on the ADF&# 160; < br />F50 910 Automatic process printing cannot be performed e to a link printer failure&# 160; < br />F54 923 The printer is not available e to the link
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